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Industrial electronics

BB803240750D Battery Charger does not give enough current

Jorge Antonio Peñaloza
hace 5 años
hace 5 años
I have a battery charger, BBI brand, model BB80-3-240750D, 750AH, 48VDC output, maximum 120A. This is for charging a forklift battery, the battery is 24 cells. The equipment turns on and does the starting sequence, counts down 5 seconds and starts charging. However, in the display in which the current is shown, it shows an output of 4 to 8 amps (varies), when previously it showed 60 to 70 amps. It takes 8 hours for the battery to charge and the "dur" alarm is displayed, which means that 80% of the charge could not be reached, or sometimes it even shows the "Lo I" alarm, which is low current. If I disconnect it and use the forklift, the battery runs out very soon in about an hour. Attached the diagram, however I do not have the control circuit diagram, basically it uses a toroid-type shock coil to measure the current and monitors the voltage output, it sends it first to a small card and then to the one on the display, the control disconnect the equipment if it reaches the load and monitors it to not exceed. I have already checked the diodes, the 4 are in good condition, I even changed them to rule out that they were damaged. The transformer gives me voltage but it is somewhat low, around 48 or 49 that marks the battery alone. I made the connection indicated in the diagram to increase the voltage but it did not work. Please if someone has worked with these teams and could you help me. Greetings. [Img] https://cdn2.yoreparo.com/uploads/imagen_post/0003/60/5632ff486c61b70b21f9d59120f198f96073bc2b.jpeg [/img]
Fantasy73
Fantasy73
173
hace 5 años

Won't you have some of the damaged batteries?
If this is not the case, then I would look at the cond. Electrolytic circuit.
Luck

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efranco
efranco
744
hace 5 años

Hi Joge Antonio P
What are your subject knowledge, what are the tests performed, the results chosen. the tests carried out must be both in the charger and in the batteries
It would be good to upload photos of the equipment where you can see the connections, tracks and components of the equipment and analyze where you can have the problem

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Jorge Antonio Peñaloza
hace 5 años

Thank you very much for the answer, I'm going to check the capacitors, the battery and I checked it cell by cell is ok, I even charged it with another charger and it works ok. Later I upload some photos of the team. Regards.

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martin villegas
hace 5 años
hace 5 años
Dear Jorge, I am still neophyte in these matters but voltage is not the same as amperage, and your amperage seems to be given to you by the capacitors. proof by substitution (change those that appear in the diagram) you can also have a bad control card because it is something like the brain starts there and comments thanks
Ennio Montenegro.
hace 5 años
hace 5 años
Jorge The charger operates under the concept of resonance between the winding of the transformer (resonant winding) and each capacitor (Cap). As colleagues say, you should measure their capacity and if they lost capacity, you change them. The toroid at the charging current output is a current transformer, which allows measuring and limiting the charging current, in case the batteries are very discharged.
Jorge Antonio Peñaloza
hace 5 años

Thank you very much, with the new capacitors it worked great

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